Best Comms Set Up For Tactical Use

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Let’s talk about the best tactical comms setups for tactical radio.

What are the essentials that you need?

You’ll need a radio, an electronic headset (ideally with noise cancellation or high sound cut-off), and a push to talk (PTT) switch of some sort.

Here’s the gear we are going to explain:

Here’s a comms headset with a boom mic in use.

The headset is being worn underneath the full-cut helmet, rather than mounted on the helmet rails – which might be an option for a high-cut or mid-cut helmet.

Helmet with comms closeup
U.S., Allied Forces conduct direct-action tactical maneuvering during HYDRACRAB 2019 [Image 7 of 7], by PO1 John Wagner. This image shows a headset with boom mic worn underneath a helmet.

Here is a headset mounted on rails with a high-cut helmet.

Soldier firing an M320 Grenade Launcher
A soldier assigned to U.S. Army Special Operations Command demonstrates firing positions on the M320 40mm grenade launcher to a member of the Saudi Arabian Naval Special Forces during joint forces weapons training in a tactical training area in Amman, Jordan, Aug. 28, 2019, as part of Exercise Eager Lion 2019. But more importantly for our purposes, this shows a high-cut helmet with comms headset mounted via rails. (U.S. Army National Guard photo by Sgt. Devon Bistarkey)

Let’s look at some radio options.

Comms Setup Radio – Cheap Option

For comms – you need a tactical radio.

NOTE: These are real radios – not toy walkie-talkies. An FCC GMRS radio license is needed to use these.

The cheap option (great for airsoft, larping, and MilSim) is the Baofeng Radio UV-5R MK4 8W (Buy on Amazon).

It is Li-Ion battery powered – it has good life and good range, at least in ideal conditions.

Also, it is exceptionally cheap.

But, please note – you get what you pay for. Some have experienced that these stop working from a SINGLE DROP!

(But then again, others claim on issues whatsoever.)

This is your CHEAP choice – not your durable choice.

As such, it’s not recommended for critical life-saving use – but should be fine for AirSoft.

Mirkit Ham Radio Baofeng UV-5R MK4 8 Watt Max Power Two Way Radio with 1800 mAh Li-Ion Battery Pack and Mirkit Lanyard for Your Baofeng Radio and Mirkit Software for Walkie Talkie
  • ✔️Power: High /Med /Low Power Settings (8W /5W /1W)
  • ✔️FCC Part 15 Part 97 Certified. VHF/UHF 144-148 mhz / 420-450mhz.
  • ✔️Function : Auto Keypad Lock, Dual Band, Dual Frequency Display and Dual Standby
  • ✔️Warranty: 100% USA Warranty from MIRKIT / BATTERY : 1800 mAh
  • ✔️Extra: A link for a special firmware mirkit-channelist will be provided on reques

It’s also available in a 5 pack – great for your Airsoft squad.

The latest version of the Baofeng UV-5R is the UV-82HP.

You can get some cheap antenna options for these too. A larger antenna will increase the range.

HYS Tactical Foldable Antenna, Dual Band 144/430Mhz SMA-Female Handheld Whip, 31.5inch 800mm Antenna for BF UV-5R Series, UV-82 Series, BF-F8HP Kenwood Two Way Radio
  • HYS Tactical Antenna Frequency: 136-174MHz,400-470MHz ,Length:800mm/31.5inch.
  • HYS Tactical Antenna Connector type:SMA FEMALE. With features a 3.2/5.2dBi, signal with up to 20W of power. V.S.W.R less1.5.
  • Compatible with AnyTone, PuFeng(BF), some Wouxun, and some Kenwood Walkie Talkie; Working for BF model number:GT-3, UV-5R, UV5RE, UV5RA,UV5R Plus UV-82L , BF-888S.etc
  • HYS Tactical antenna, the antenna can be folded and bent into several section to use at will, very free and convenient, straighting is also a certain degree of toughness. The tenacity of the tactical antenna is much more durable than the general whip antenna, not easy to damage, easy to preserve and flexible use.
  • This HYS CS Tactical Antenna length about 80cm/31.5inch and is a must for outdoor and camping usage. This is a flexible antenna, easy to carry and instal, all while boosting the signal of your radio significantly! Extend the Range of your Communication.

Here’s a PTT (Push To Talk) switch that will work with the Baofeng model radio.

Z-TAC Tactical Headphone U94 Headset PTT Military Radio for Kenwood 2 Pin Black
  • Z tactical talk-thru headset combines the most sophisticated surround sound listening electronics with a new slim-line profile cup design
  • Comtac II headsets have dual ear-cup microphones to let wearers hear ambient sounds 360 degrees along with the capability to suppress gunshots
  • For Kenwood KPG,KPG27D, KPG29D, KPG48D, KPG49, KPG55D, KPG56D, KPG62D, KPG66D, KPG69D, KPG70D, KPG74D, KPG75D, KPG77D, KPG82D, KPG87D
  • For Kenwood TH,TH-D7, TH-D7A, TH-D7AG, TH-D7E, TH-F6, TH-F6A, TH-F7, TH-F7E, TH-G71, TH-G71A, TH-G71E, TH-K2, TH-K2A, TH-K2E, TH-K2ET, etc.
  • For baofeng, almost all: Uv5r, bf-480/490/320/v6/v7/v8/658/520/530/999/888/777/666s/777s/888s

And to round things out, here’s a cheap ZTAC headset (COMTAC style):

【Z-TAC Official Store】 ZTactical zCOMTA II TacticalHeadset G:1 Non-Mil Z041-FG NoiseCanceling Sound Collection Soundproof with Mic
  • Z-TAC 's name and Z-TAC 's quality. Best guarantee. Optimize the latest technology chip,【The Six Generation + Integrated Circuit Board +】 CompRehensively Improve Noise Reduction and Sound Magnification Performance.
  • ZTactical talk-thru zComta II headsets have dual ear-cup microphones to let wearers hear ambient sounds 360 degrees along with the capability to suppress gunshots and other high impact noises.Headphone combines the most sophisticated surround sound listening electronics with a new slim-line profile cup design.
  • Newest leather headband style.(※ This product has been changed to a removable leather headband.)Uses deep ear-cup design and soft ear cushions for all-day comfort.
  • Material: Premium Nylon plastic. Weight: 490g. With New Military Standard Plug([Notes] When using with a radio, connect a ZTAC zPTT microphones switch with excellent compatibility. * Sold separately).Cup microphones provide talk thru listening capability.
  • Need to powered by 2 AA batteries(not included); automatic shut-off feature after 4 hours increases battery life. Waterproof battery housing design.

Again, just remember this is your Airsoft or LARPing loadout, not for real world situations.

Comms Setup Radio – Good Options

That Baofeng radio was our cheap option – here’s our good options that we would recommend for professional use.

These are more rigorous (and durable) comms radio options.

The is a big step up from the Baofeng.

People call this the best cheap radio available.

But, it is also more expensive.

Yaesu FT-60R Dual Band Handheld 5W VHF / UHF Amateur Radio Transceiver

Yaesu makes good stuff, just check the reviews.

Really, Really Good Radio Options for Tactical Comms

The AN/PRC-152 is the standard single channel tactical radio in use by US military forces.

AN/PRC-152 Single Channel Tactical Radios
U.S. Marines ensure that two A/N PRC-152 Multiband Handheld Radios are operable during exercise African Lion 2019. (U.S. Marine Corps photo by Cpl. Tessa D. Watts)

It has a lot of advanced features like encryption, and some versions have a built-in GPS.

As far as I know, it is not possible for civilians to purchase these.

There are “knock-offs”, clones, or replicas listed on Amazon – most of these are a Harris look-a-like physical case with Baofeng radio guts inside.

Which, if you want an AN/PRC-152 look-a-like for Milsim purposes – there’s nothing wrong with that.

A real AN/PRC-152 would be overkill for civilian purposes anyways – and would be very expensive.

Best Comms Headset

The Peltor III ComTac Electronic Headset (Buy on Amazon) is an “operator” quality tactical headset – and this is the device to beat.

The 3M Peltor ComTac III Electronic Headset has it all, and a noise-canceling boom mic for use with a radio.

3M Peltor ComTac III Electronic Headset FB Single Comm NATO Coyote Brown MT17H682FB-47 CY

First of all – to be clear this is a hearing protection electronic headset. Thanks to the dual mics it picks up all ambient sounds and quickly shuts off the sound to protect you from gun shots (or loud industrial noises). It also protects from steady state noises – think like construction equipment, or on the factory shop floor.

It has what the manufacturer calls “talk-through” capability – so you can hear normal conversations but any loud impulse noises are “compressed” to a safe level.

Don’t lots of hearing protection headsets do this?

Yes. But not like the Comtac IIIs do!

The cheaper headsets do “clipping” rather than “compression” and this can cause voice comms to become unintelligible when in the presence of lots of loud sounds.

These meet DA PAM 40-501 Army Hearing Conservation Program requirements.

They are popular with the military and LEOs.

Two AAA batteries will give you approx. 500 hours of use.

It includes a radio jack (and a boom mic) – which is what makes this a comms headset vs just an electronic ear muff.

This headset will work with various bump and ballistic helmets with a high cut shell.

The Peltor is pretty expensive, you might be able to find a used Peltor on ebay – but still expect to spend a few hundred dollars.

A cheaper option (minus the boom mic) is the Howard Leight by Honeywell Impact Sport (Buy on Amazon).

These are shooting earmuffs with electronic cut-off when the sound level exceeds 82 dB.

They include an auxillary (aux) input for use with radio and scanners.

You can mount these with a head band (over the top of your head – under your helmet), a back or neck band, or via rails.

Howard Leight by Honeywell Impact Sport Sound Amplification Electronic Shooting Earmuff, Green
  • Built-in directional microphones amplify range commands and other ambient sounds to a safe 82 dB, providing more natural listening and enhanced communication
  • Actively listens and automatically shuts off amplification when ambient sound reaches 82 dB; Noise Reduction Rating (NRR): 22
  • Features low profile earcups for firearm stock clearance; adjustable headband for secure fit; compact folding design for convenient storage; classic green color
  • Includes AUX input and 3.5 mm connection cord for MP3 players and scanners. Integrated power/volume knob
  • Includes 2 AAA batteries; automatic shut-off feature after 4 hours increases battery life; approximately 350 hours of battery life; works well and long with Polaroid AAA Batteries

Want streamlined in-ear headset options?

This would work with an ACH (Advanced Combat Helmet) with ear coverage.

The Silynx Clarus XPR Headset System would be our recommendation.

These are in ear units that still offer active protection from both continuous and pulse noises, but also has crystal clear sound.

Silynx claims it to be the world’s smallest and lightest tactical headset system.

3M also makes a tactical ear plug.

3M PELTOR TEP-200 Tactical Ear Plug Kit, NRR 23dB, Rechargeable, Noise Reduction, Construction, Law Enforcement
  • HELP PROTECT YOUR HEARING: NRR 23 decibel. Helps protect your hearing and can help improve situational awareness and communications in challenging environments
  • COMFORT: The small and lightweight design helps improve overall comfort and user experience
  • MICROPHONES: Environmental microphones for level dependent hearing protection and situational awareness
  • RECHARGEABLE LI-ION BATTERY: Provides up to 16 hours of continuous operation. Recharges in approximately 90 minutes. Rechargeable via micro USB or 3 AA alkaline batteries
  • WATERPROOF RATING: Earpiece and case (with lid and USB port securely closed) are IP67 compliant

These come with a charging case, just like your AirPods.

3M makes good stuff – but it’s not cheap.

3M PELTOR TEP-200 Tactical Earplug Kit, NRR 23dB, Rechargeable, Noise Reduction, Construction, Law Enforcement

Push To Talk (PTT) Switch

Hand held radios have a PTT (Push To Talk) switch built-in on the side.

But what if you are using the radio with a head set and boom mic?

A Push To Talk (PTT) Switch is a necessity with PC mounted radios
A Push To Talk (PTT) Switch is a necessity with PC mounted radios.

With a tactical headset comms setup – you can’t have the mic on at all times.

You’ll need a PTT (Push To Talk) switch of some sort.

The cable from the headset plugs into the PTT switch, and the PTT switch plugs into the radio – leaving it at a convenient location for you to activate it.

The U94 standard offers the broadest compatibility with radios and headsets.

NOTE: This is a 6 pin connector – it’s not going to plug directly into the FT-60R or UV-5R radios above.

The 3M PELTOR Push-To-Talk (PTT) Adapter (Buy on Amazon) would work perfect with the Peltor headset mentioned previously.

This is a 6 Pin connector.

You’ll need to make sure your radio has a 6 pin connector (most don’t!).

3M PELTOR Push-To-Talk (PTT) Adapter Military Radios FL5601-02, with 6-PIN MIL-C-55116 Connector FL5601-02

Another option we recommend the Silynx U94 Push-to-Talk.

A speaker mic such as this model is also an option – but this is less convenient to use.

These are popular for law enforcement use.

Motorola Original OEM PMMN4013 PMMN4013A Remote Speaker Microphone with 3.5mm Audio Jack, Coiled Cord & Swivel Clip, Intrinsically Safe

Comms Mounting Options

How should you mount your headset? Under the helmet, around the neck or on rails?

What’s the best option for mounting a headset?

Here’s some things to consider:

Under the helmet can be less comfortable – but you can take the helmet off and still have comms and hearing protection.

You can wear most of these headsets with a neck band or back band – this goes around your neck vs over the top of your head.

With rail mounted headsets – you’ve got no comms or hearing protection anytime you take the helmet off.

(And that helmet is going to feel heavy after a long time.)

Dual Comms Setup

What is a dual comms setup?

That’s where you run two different radios through one headset with a multiplexer.

This lets you listen and speak on two different frequencies when desired.

This would work great for having intra-team/squad comms on one frequency and a command net on the other.

You can have one radio on the left ear, and another on the right – to keep things straight.

The “Dual Comm” version of the Peltor III is what you need for this purpose.

Notice that it’s got cables on the left and right, instead of just one cable.

So, that’s how this magic happens…

3M PELTOR COMTAC III ACH Tactical Communication Headset MT17H682FB-19 CY, Headband
  • The PELTOR COMTAC is a trusted tactical communications and hearing protection headset that is field proven by law enforcement and militaries world wide
  • Helps provide protection from hazardous steady-state and impulse noise
  • Clear, intelligible two-way audio communications via radios and intercoms
  • Environmental listening (aka: "talk-through") for auditory situational awareness and face-to-face verbal conversation
  • Meets the single hearing protection requirement listed in DA PAM 40-501 Army Hearing Conservation Program 2015 for both steady-state and impulse noise

And, it’s more expensive – of course.

Peltor Comtac VI

3M makes a newer version of the Comtac headset – called the ComTac VI Nib Headset.

The big news here is that it has “Natural Interaction Behavior” or NIB.

This is some kind of short range (a few meters) wireless networking that lets you talk (and hear) anyone else with a Comtact VI headset – NO RADIO NEEDED.

It’s peer to peer communications at the headset level.

These also have general improvements in all the important functions – and it supports Mission Audio Profiles (MAP) that let you “tune” the noise cancelling features of the headset.

3M™ PELTOR™ ComTac™ VI Nib Headset, Foldable, Single Lead, Standard Dynamic mic, MI Input, NATO Wiring, Coyote
  • Coyote Brown Comtac 6 headset headband style includes arc rail adapters at no additional charge. Noise Cancelling (IP68) Speech Microphone for Communication in Noise Omni Directional Environmental Microphones for Level Dependent Situational Awareness NIB (Natural Interaction Behavior) for Peer to Peer Headset Communication Level Dependent.

Advanced Situational Awareness

Radios can be used to communicate more than just voice (audio).

Pairing a smartphone or tablet with a digital radio provides amazing benefits.

The advanced CPU in a smartphone can power apps like ATAK (Android Tactical Assault Kit).

This tactical smartphone app provides voice, text, images, video, moving map, satellite imagery – and is an outstanding friendly force tracker because it’s integrated in real-time with the GPS sensors in your phone.

ATAK being used in a team jump exercise.
ATAK paired with a mobile digital radio can be used anywhere and anytime. This soldier is planning drop zone information.

Best Comms Setup – In Summary

For comms, you need a radio, a headset, and some sort of PTT (Push To Talk) switch.

There are options that span the spectrum of cheap to expensive.

Spend according to your needs – don’t go cheap on critical equipment.

We hope this information has been helpful.

Best Tactical Comms Setup – References


3M Peltor Comtac VI NIB product specs

3M Peltor Comtac III product specs

The appearance of U.S. Department of Defense (DoD) visual information does not imply or constitute DoD endorsement.

Last update on 2022-05-22 / Affiliate links / Images from Amazon Product Advertising API

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